By the end of this programme, participants will:
- Understand Maintenance Fundamentals: Develop a strong foundation in the principles and practices of mechanical maintenance.
- Enhance Troubleshooting Skills: Learn to identify and resolve common mechanical issues in industrial equipment effectively.
- Optimize Equipment Performance: Gain the skills to improve the reliability, efficiency, and lifespan of mechanical systems.
- Apply Preventive and Predictive Maintenance Techniques: Understand how to implement maintenance strategies to minimize downtime and prevent equipment failures.
- Master Tools and Techniques: Acquire proficiency in the use of diagnostic tools and maintenance equipment for mechanical systems.
- Ensure Workplace Safety: Learn to adhere to safety standards and procedures while performing maintenance tasks.
- Adapt to Modern Technologies: Explore the role of emerging technologies in enhancing mechanical maintenance practices.
DAY 1
Introduction to Maintenance and Tools
- Maintenance Philosophy & Operational Factors: Proactive vs. reactive maintenance, impact of operational conditions.
- GT Maintenance Manual: Key sections, interpreting data, safety protocols.
- Tools and Equipment: Selection, usage, and maintenance of tools and diagnostic equipment.
DAY 2
Combustion System Inspections
- Combustion Inspection: Evaluating combustion performance and efficiency.
- Types of Inspection & Intervals: Visual, ultrasonic, and vibration analysis, optimal inspection timing.
- Hot Gas Path Inspection: Procedures for inspecting turbine blades and combustion components.
- Borescope & Fiberscope Inspections: Techniques for internal component inspections.
DAY 3
Advanced Inspection & Repair
- Liquid Penetrant Crack Detection: Using LPT for surface crack detection.
- Unit Layout & Main Components: Overview of GT unit sections and inspection priorities.
- Criteria for Re-use & Repair: Determining the life cycle and repairability of combustion components.
DAY 4
Operations and Maintenance Procedures
- Operation & Maintenance: Best practices for extending GT operational life.
- Recording & Documentation: Importance of accurate record-keeping and software tools.
- Special Instructions & Schedules: Manufacturer guidelines, custom maintenance schedules.
DAY 5
Major Overhaul & Case Study
- Major Overhaul: Key steps in disassembly, inspection, and reassembly.
- Standard Practices for Cleaning: Cleaning methods for turbine components.
- Case Study: Real-world example, discussing challenges, solutions, and lessons learned.
