implementing effective preventive predictive maintenance programmes

Implementing Effective Preventive & Predictive Maintenance Programmes

This course provides participants with the knowledge and tools to establish maintenance strategies that prevent failures, predict potential issues, and optimize asset performance across industries.

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Who Should Attend?​

This course is ideal for engineers, maintenance & asset managers, operations managers, maintenance planners, and facility managers and anyone responsible for asset management and maintenance planning.

Benefits of Attending​

By attending this programme, participants will learn how to design maintenance schedules, implement predictive technologies, reduce unplanned downtime, and extend the life of critical equipment and systems.

Learning Objectives

Understand maintenance principles, implement condition-based monitoring, apply predictive analytics, and develop proactive maintenance strategies to improve reliability.
  • Understand the principles of preventive and predictive maintenance and their importance in asset management.
  • Learn how to develop a comprehensive maintenance strategy that reduces downtime and extends equipment life.
  • Identify and assess maintenance needs through condition monitoring and performance data analysis.
  • Implement preventive maintenance schedules to proactively address potential issues before they occur.
  • Utilize predictive maintenance techniques such as vibration analysis, thermography, and oil analysis to forecast equipment failures.
  • Enhance maintenance team skills by fostering a culture of continuous improvement and incorporating modern tools and technologies.

DAY 1

Understanding Maintenance Needs

  • Maintenance & Asset Management as Critical Business Processes
  • Risk-Based Maintenance (RBM) Approach
    • Identifying Causes of Failure
    • Analyzing Likelihood & Severity of Failures (Risk Analysis)
    • Conducting Failure Mode, Effects, and Criticality Analysis (FMECA)
    • Selecting Preventive Maintenance Tasks
  • Optimizing Maintenance Decisions
    • Identifying Failure Patterns
    • Analyzing Failures Using Statistical Methods
    • Utilizing Weibull Analysis
  • Zero-Based Budgeting in Maintenance
    • Defining Production and Maintenance Requirements

DAY 2

Building a CMMS System

  • Database Setup & Structure for CMMS
  • Integrating CMMS with Workflow Processes
  • Aligning CMMS with Maintenance Strategies
  • Creating an Asset Register
  • Managing Configuration and Asset Data

DAY 3

 Effective Maintenance Planning

  • Understanding the Maintenance Workflow in Relation to Preventive Maintenance
  • Defining Roles & Responsibilities in Work Preparation, Planning, and Scheduling
  • Work Preparation & Planning Principles
  • Scheduling Principles and Techniques
  • Implementing Network Planning for Maintenance

DAY 4

Predictive Maintenance Techniques

  • Understanding Potential Failure Analysis (PFA)
    • Integrating PFA with FMECA & RBM
    • Understanding the P-F Interval (Potential to Functional Failure)
    • Selecting Appropriate Predictive Technologies
  • Overview of Predictive Maintenance Technologies
    • Vibration Analysis
    • Visual Inspections
    • Infrared Thermography
    • Temperature Sensitive Labels
    • Megger Tests
    • Ultrasonic Testing
    • Oil Analysis

DAY 5

Managing the Maintenance Process

  • Stages of Implementing Preventive & Predictive Maintenance Strategies
  • Integrating CMMS for Maintenance Control
  • Reporting & Utilizing Key Performance Indicators (KPIs)
  • Case Study on Effective Maintenance Strategies

Upcoming Courses

Date Location Price   
may 19 - may 23 2025Dubai, UAE £4,685.00 Book Now
september 07 - september 11 2025Doha, qatar £4,685.00 Book Now
may 18 - may 22 2026Dubai, UAE £4,685.00 Book Now
september 06 - september 10 2026Doha, qatar £4,685.00 Book Now
may 19 - may 23 2025
Dubai, UAE
£4,685.00
september 07 - september 11 2025
Doha, qatar
£4,685.00
may 18 - may 22 2026
Dubai, UAE
£4,685.00
september 06 - september 10 2026
Doha, qatar
£4,685.00

Learn More about this course

Business Case

Critical for reducing maintenance costs, ensuring equipment uptime, and achieving long-term operational excellence through strategic maintenance initiatives.
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Technical Consultancy Limited

Technical Consultancy Limited is a member of MTCTCL Consulting Group Limited. TCL Ltd provides technical consultancy and training services to companies in the oil, gas, engineering & petrochemical industry.
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