By the end of the seminar, participants will:
- Gain a comprehensive understanding of vibration-based fault detection and diagnostic techniques for effective machinery monitoring.
- Acquire practical insights into preventive maintenance strategies through real-world examples and applications.
- Develop the ability to identify root causes of machinery failures and implement effective prevention methods to enhance reliability.
- Understand the application of advanced technologies such as ultrasonic monitoring, infrared thermography, and tribology in failure prevention.
- Enhance their skills in designing maintenance strategies to improve equipment efficiency and reduce downtime.
DAY 1
Introduction to Failure Mechanisms and Reliability Concepts
- Overview of Machinery Failure Analysis
- Acoustic Emission & Ultrasonics Monitoring for Reliability Improvement
- Wear Debris Monitoring: Analyzing Patterns and Impacts
- Vendor Selection: Methods for Reliability Review
DAY 2
Troubleshooting and Predictive Maintenance Techniques
- Effective Troubleshooting Techniques for Machinery Failures
- Using Infrared Thermography in Troubleshooting
- Fundamentals of Vibration Analysis
- Statistical Tools for Machinery Failure Analysis
- Core Concepts of Predictive Maintenance
- Back-up Analysis and Strategies for Reliability
- Case Study: Applying Troubleshooting and Predictive Maintenance
DAY 3
Advanced Techniques in Failure Analysis and Maintenance
- Problem-Solving Approaches for Machinery Failures
- Designing for Maintenance and Maintainability in Industrial Processes
- Application of Predictive Maintenance Standards and Alarm Levels
- Vibration Analysis for Rolling Element Bearings
- Exploring Next-Generation Maintenance Systems
- Passive Ultrasonics and Their Applications
- Tribology: Oil Analysis Techniques and Applications
DAY 4
Failure Prediction and Component Analysis
- In-depth Understanding of Predictive Maintenance Technologies
- Potential Failure Analysis: Selecting Suitable Techniques
- Formalizing Failure Reporting for Learning and Improvement
- Frequency Analysis: The Role of Fast Fourier Transform (FFT)
- Practical Examination of Failed Components
- Insights into Basic Failure Mechanisms through Examples
DAY 5
Integrating Maintenance and Performance Optimization
- Interactions of Process, Mechanical, and Technical Systems
- Control Mechanisms to Prevent Failures
- Techniques for Monitoring Performance and Efficiency
- Managing Predictive Maintenance Initiatives
- Effective Reporting and Communication in Maintenance Programs
