By the end of this programme, participants will:
- Gain a comprehensive understanding of the mechanical principles and components of centrifugal compressors, including rotors, casings, bearings, seals, and impellers.
- Develop the ability to identify, analyze, and resolve common mechanical issues encountered in centrifugal compressors.
- Learn techniques for maintaining and enhancing the efficiency and reliability of centrifugal compressors in various industrial applications.
- Acquire practical knowledge of maintenance schedules, lubrication requirements, and wear monitoring to extend equipment lifespan.
- Understand the critical safety considerations and industry standards associated with operating and maintaining centrifugal compressors.
- Gain insights into modern diagnostic tools and methods used for performance assessment and predictive maintenance.
Day 1
Fundamentals of Compression
- Principles of Compression: Understanding the thermodynamic principles and types of compression.
- Compressor Performance Curves: Analysis of fixed-speed and variable-speed machine curves and their applications.
- Evaluating Compressor Efficiency: Methods to calculate and optimize compressor efficiency for various industrial scenarios.
Day 2
Mechanical Design and Control Basics
- Impact of Process Condition Changes: Exploring the effects of changes in temperature, pressure, and flow rates on compressor performance.
- Mechanical Design Fundamentals: Key components of centrifugal compressors, including rotors, impellers, seals, and bearings.
- Introduction to Simple Anti-Surge Control: Basics of preventing surge conditions to ensure stable operation.
Day 3
Advanced Control and Practical Applications
- Complex Anti-Surge Control Techniques: Advanced strategies to handle varying operating conditions and prevent surges.
- Recycle Valve Sizing: Methods to correctly size and select recycle valves for efficient compressor control.
- Hands-On Practical Exercise: Interactive session to apply learned concepts to real-world scenarios.
Day 4
Testing, Protection, and Startup
- Methods for Performance Testing: Key parameters and procedures for evaluating compressor performance.
- Compressor Protection Systems: Overview of safeguards against operational risks, including vibration and temperature monitoring.
- Startup Procedures: Step-by-step guidance for safe and efficient compressor startup operations.
Day 5
Instrumentation, Control, and Real-World Applications
- Role of Instrumentation and Control: Integration of sensors, control systems, and monitoring tools in compressor management.
- Comprehensive Case Study: In-depth analysis of real-world challenges and solutions in centrifugal compressor operation and maintenance.
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